ESD Monitoring — Customer Project

This project shows how a mid-sized electronics manufacturer implemented the requirement “ESD Monitoring” with standard ZEVON hardware, from initial analysis through series commissioning.

Starting Point

The customer builds electronic assemblies in three shifts. Before the rollout, exceptions were written down by hand and reported at the end of each shift, so the documented quality regularly diverged from what actually happened on the line. There was no reliable data basis for ESD Monitoring.

Implementation

We installed 14 terminals and 6 controllers across two lines. Connectivity uses the existing plant network and evaluation runs on a local server with no cloud dependency. Commissioning took four weeks, two of them in parallel with running production.

Results

After three months in operation all data is available digitally. Response time to deviations dropped by roughly 18 percent and data completeness improved noticeably. The customer has since extended the solution to two further lines.